Rust repair for a 2002 Ford Explorer
Rust repair for the 2002 Ford Explorer: request it here. Rent a car from us while it is repaired, as an insurance replacement rental when it is a claim.
- Combined
- 13.8 to 16.8 L/100 km
- Body
- Sport Utility Vehicle -

An insurance replacement rental while it is repaired
Your car is in the shop; you keep driving. We deliver a rental to you, by the day, and bill your insurer when the claim covers it.
The 2002 Ford Explorer for rust repair
- Body: sport utility vehicle - (EPA size class).
2002 Ford Explorer: every figure
| Figure | Powertrain 1 | Powertrain 2 | Powertrain 3 | Powertrain 4 | Powertrain 5 | Powertrain 6 | Powertrain 7 |
|---|---|---|---|---|---|---|---|
| Displacement | 4.0 L | 4.0 L | 4.0 L | 4.0 L | 4.6 L | 4.6 L | |
| Cylinders | 6 | 6 | 6 | 6 | 8 | 8 | |
| MPG city (US) | 15 | 14 | 14 | 13 | 13 | 13 | 45 MPGe |
| MPG highway (US) | 20 | 19 | 18 | 18 | 18 | 17 | 33 MPGe |
| MPG combined (US) | 17 | 16 | 16 | 15 | 15 | 14 | 39 MPGe |
| MPG combined (Imperial) (converted from the US figure) | 20 | 19 | 19 | 18 | 18 | 17 | |
| Fuel cost a year (EPA) (EPA: 15,000 miles at its fuel prices) | US$3,950 | US$4,138 | US$4,283 | US$4,388 | US$4,450 | US$4,800 | US$1,950 |
| Fuel cost for 20,000 km (at $1.55 a litre) | $4,278 | $4,496 | $4,650 | $4,806 | $4,868 | $5,208 | $1,624 |
Sources: fuel use, MPG, CO2, electric range, battery, charge time, luggage volume and the annual fuel cost are the US EPA's (fueleconomy.gov). Imperial MPG, litres, inches and pounds are converted from those figures. Figures no free source publishes for this car (power, torque, acceleration, top speed, fuel tank, towing) are left out.
What to check when buying the 2002 Ford Explorer
- NHTSA lists 7 recall campaigns for this model year. Ask the seller for proof each one was fixed; a dealer can check it by the VIN.
- Owners filed 3,572 complaints with NHTSA, most often about power train (1651), structure (535) and suspension (474). Have those parts checked before you buy.
| Campaign | Date | Component | Summary |
|---|---|---|---|
| 09V399000 | 2009-10-13 | vehicle speed control | FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS... |
| 07V336000 | 2007-08-03 | vehicle speed control | ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN. |
| 06V114000 | 2006-04-10 | seats:front assembly:recliner | ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER'S SIDE HIGH BACK SEAT THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE... |
| 04V442000 | 2004-09-13 | structure:body:hatchback/liftgate:hinge and attachments | ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK. |
| 03V281000 | 2003-08-05 | seats:front assembly:recliner | ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER'S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH... |
| 03V094000 | 2003-03-07 | structure | CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE... |
| 01V171000 | 2001-05-24 | tires:sidewall | VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY. |
Source: NHTSA (US) recall campaigns and owner complaints for this model year.
The work on your Explorer
Rust repair for your 2002 Ford Explorer? Start with a request; a person replies with a price and a time. Rust is cut out or treated, then the area is refinished.
What your car means for the work
Photos of the car help us quote it accurately. If something on the car is already damaged, show us in the photos. Keep the repair invoice with the car's records.
Booking the work
A person reads your request and replies with the next step. Nothing is booked until you agree to the price and the time. If the job turns out larger, we ask you before doing more.
A car while yours is in
Keep driving: rent from us while the work is done. Add a rental to the same request as the work. Your offer shows the delivery fee if you want the car brought to you.
Aftercare
Keep a soft cloth in the car for small marks. Look over the work in daylight when you collect the car.
Getting the car ready
Point out anything you want us to pay special attention to. Tell us about any marks or damage already on the car, so we note them together. Bring the keys you use every day, and the wheel lock key if the car has one.
What affects the price
If we find something unexpected, we ask before we change the price. Ask what is included, so you can compare quotes fairly. We explain the price in plain words if anything is unclear.
Timing
Coatings and paint need time to cure, which is part of the schedule. Most small jobs fit within a day; larger ones are booked over several days.
Want a price?
Book the work and a rental in one request.
Request rust repair
Tell us when suits you; we reply within one business day with a time and a price.
Rent a car while yours is in in Toronto
We have no car while yours is in on the site right now. Request one and we look for it for your dates, or take a similar car that is available now.
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Want this exact car?
Tell us your dates and we look for a car while yours is in for you. Nothing is booked or charged.
Rust repair: the 2002 Ford Explorer
Can I rent a car while my 2002 Ford Explorer is in for rust repair?
Yes. Rent from us while it is repaired: an insurance replacement rental if the repair is an insurance claim (ask your insurer what your policy pays a day), or at our usual rates. We deliver the car to you.
How do I book rust repair for my 2002 Ford Explorer?
Send the request on this page with when suits you. We reply within one business day with a time and a price.